工廠對(duì)于被懷疑的或鑒別為不合格的物料、零配件、產(chǎn)品,在每個(gè)生產(chǎn)環(huán)節(jié)是否有清晰的標(biāo)識(shí)和有效的分隔,以防止進(jìn)一步使用?
Look for areas in the factory that are used only for segregated, non-conforming- rejected rawmaterial and product. These areas must be identified by labels, writing, etc. on the walls. Productcan be finished or in-process. Non-Conforming product must be clearly identified by specialcolored tags or labels and/or placed in containers that are clearly identified or differentiated fromnormal production.
核對(duì)工廠的不合格原材料及不合格產(chǎn)品區(qū)域是否專門用來(lái)分隔瑕疵品。該區(qū)域必須用標(biāo)簽或其他書寫標(biāo)識(shí)等張貼在墻上。
不合格品可能來(lái)自于成品及半成品。
不合格品必須用特殊顏色的標(biāo)貼或者吊牌加以區(qū)分,或者存放于有明顯標(biāo)識(shí)的、非正常生產(chǎn)的區(qū)域。
控制約定的材料 Do records of non-conforming materials, components and productsexist?
工廠是否有不合格物料/零配件/產(chǎn)品的記錄?
Verify that records exist that non-conforming material/product is monitored prior to re-work ordestruction. Non-conforming can be product that has failed inspection, contains defects, does notmeet specs, etc. The records must include the following:
A. QuantityB. Type of non-conformance or defectC. Source or point of where identified as being non-conformingD. Current statusE. Resulting dispositionF. Person(s) making the dispositionG. If reworked, evidence or documentation of reinspectionH. Traceability to corrective action (remedial action) records.
I. Traceability to engineering change requests and product specification changes.
核對(duì)工廠的不合格物料、產(chǎn)品在返工或者銷毀之前有相應(yīng)的檢驗(yàn)記錄。不合格產(chǎn)品有可能是由于驗(yàn)貨有問(wèn)題,有瑕疵,與客戶工藝要求不符等。不合格產(chǎn)品檢驗(yàn)記錄必須包含以下內(nèi)容:
A. 數(shù)量B. 疵點(diǎn)類型C. 次品來(lái)源或者瑕疵部位D. 現(xiàn)在的情況E. 處置結(jié)果F. 負(fù)責(zé)人G. 如需返工,重新檢驗(yàn)的記錄H. 可追溯的糾正和預(yù)防措施記錄I . 可追溯的生產(chǎn)程序改變的申請(qǐng)記錄和最新工藝單 Control of Non-Conforming MaterialsIs there evidence to prove that non-conforming materials and theirpackaging are handled and disposed of according to customerrequirements and/or legal requirements?
工廠是否有相關(guān)記錄,證明不合格物料、產(chǎn)品以及零售包裝根據(jù)客戶要求或者法律法規(guī)要求進(jìn)行了適當(dāng)?shù)奶幹茫?/p>
Review documentation to verify that client requirements are being followed by the factory indisposing of second quality, overruns and cancellations, etc. If factory is working for Target must beconsistent with Target's policy posted on POL > Brand Protection.
核對(duì)工廠的記錄來(lái)驗(yàn)證工廠在處理二等品、多做的產(chǎn)品和因訂單取消產(chǎn)生的多余產(chǎn)品是遵循了客戶的相關(guān)要求。
如果工廠生產(chǎn)Target自主品牌產(chǎn)品,應(yīng)該遵守Target在www.partnersonline.com網(wǎng)站 Brand Protection 項(xiàng)下公布的不合格產(chǎn)品處理規(guī)定。
控制約定的材料 Does the non-conforming material system allow for operators toidentify and flag defective goods on the line?
工廠的不合格產(chǎn)品管控系統(tǒng)是否允許操作人員在生產(chǎn)線上標(biāo)示瑕疵品?
Check during your tour if operators are separating defective units and identifying them. Usuallystickers are used or the units are placed in special designated containers.
在參觀生產(chǎn)現(xiàn)場(chǎng)的過(guò)程中,核實(shí)工廠的操作人員是否有效的將不合格產(chǎn)品分隔并標(biāo)注。
通常操作人員用瑕疵標(biāo)貼做為標(biāo)識(shí),不合格產(chǎn)品存放在指定的區(qū)域。
控制約定的材料 Does the factory have procedures to ensure that customers arenotified immediately on issues of product safety or legality (noncompliancewith any rule, ban, standard and regulation)?
工廠是否有程序文件規(guī)定,當(dāng)發(fā)現(xiàn)產(chǎn)品存在安全或違反法律法規(guī)(與任何法規(guī)、禁令、客戶標(biāo)準(zhǔn)及常規(guī)要求不符)時(shí),必須及時(shí)通知客戶?
Review SOP documentation for direction of notifying customers when product has been identifiedas being not in compliance with any rule, ban, standard or regulation and has potentially exited thefactory. Look for evidence (records) of this happening. Customer must be notified if any noncomformingproduct potentially exited the factory.
核對(duì)工廠的標(biāo)準(zhǔn)操作流程文件并驗(yàn)證,當(dāng)產(chǎn)品存在與任何法規(guī)、禁令、客戶標(biāo)準(zhǔn)及常規(guī)要求不符時(shí)或者存在潛在不符點(diǎn)時(shí),及時(shí)通知客戶。
核對(duì)工廠處理此類事件的記錄,證明客戶得到了工廠的及時(shí)通知。
控制約定的材料 Are the non-conforming procedures understood by the factorypersonnel and implemented effectively?
工廠的員工是否理解及有效地執(zhí)行對(duì)于不合格產(chǎn)品的處理程序?
When out on the factory floor interview workers to determine if they understand the factory's SOPon how to identify & handle non-conforming materials/products. Look for evidence of the factorySOP being followed.
在參觀工廠車間時(shí),同工人簡(jiǎn)明面談以確定他們是否了解如何識(shí)別和處理不合格物料、產(chǎn)品的標(biāo)準(zhǔn)操作程序。
核對(duì)工廠的相關(guān)記錄加以驗(yàn)證。
糾正措施/補(bǔ)救行動(dòng)計(jì)劃
Does the factory have an effective documented
corrective actionsystem for the timely investigation & resolution
of nonconformitiesthat may affect meeting safety, regulatory and
quality requirementsof the product?
工廠是否有內(nèi)部糾錯(cuò)系統(tǒng),分析不合格產(chǎn)品的產(chǎn)生原因和制定相應(yīng)解決方案來(lái)確保產(chǎn)品符合安全,法律法規(guī)和產(chǎn)品質(zhì)量要求?
Verify the factory has a written SOP that addresses taking corrective action when productnonconformance's related to safety, legality or quality are identified. Ask for and review records ofcorrective action to determine if the system is being used and working properly.
核對(duì)工廠的糾錯(cuò)標(biāo)準(zhǔn)操作程序文件。
它應(yīng)該清晰描述,當(dāng)面臨產(chǎn)品不符合安全,法律法規(guī)和質(zhì)量要求時(shí),應(yīng)該立即啟動(dòng)糾錯(cuò)系統(tǒng)。
核對(duì)工廠的糾錯(cuò)記錄,以確定此系統(tǒng)正在使用和有效的運(yùn)行。
糾正措施/補(bǔ)救行動(dòng)計(jì)劃
Does the corrective action system meet Target minimumrequirements?
工廠的糾錯(cuò)系統(tǒng)是否符合Target的最低要求?
All of the following minimum Target requirements for corrective action system must be met:
A. Problem statementB. Root cause statementC. Corrective action statement along with date of implementation.
D. Appropriate staff member is identified for the responsibility and accountability of the correctiveaction (remedial action).
E. Traceability to the occurrence that triggered the initiation of the corrective action (remedialaction) such as test results, inspection results, nonconforming material/product dispositions, etc.
F. If applicable, traceability to engineering change requests, specification changes andrecertification testing.
G. Follow-up for determination of effectiveness of the corrective action (remedial action).
Target對(duì)于糾錯(cuò)系統(tǒng)的最低要求包含:
A. 問(wèn)題的描述B. 根本原因分析C. 改進(jìn)方案及執(zhí)行日期.
D. 糾正/補(bǔ)救措施相關(guān)人員的職責(zé)和責(zé)任E. 發(fā)現(xiàn)問(wèn)題的源頭:
如測(cè)試結(jié)果,檢驗(yàn)結(jié)果,不合格物料/產(chǎn)品的處置等F. 如果適用性,可追溯至:
相關(guān)技術(shù)變更,工藝修改和重新認(rèn)證測(cè)試等G. 后續(xù)跟蹤對(duì)于執(zhí)行糾正/補(bǔ)救措施有效性的鑒定評(píng)估 Corrective Action/Remedial Action PlansIs Data collected, such as but not limited to: product testing results,product inspection results, customer complaints and recalls used toinitiate corrective action/remedial action?
工廠的糾錯(cuò)系統(tǒng)是否收集相關(guān)數(shù)據(jù)?數(shù)據(jù)包含但不僅限于:
-產(chǎn)品的測(cè)試結(jié)果-產(chǎn)品檢驗(yàn)結(jié)果-客戶投訴和召回而啟動(dòng)糾正、補(bǔ)救措施Review the SOP & corrective action records to verify they are initiated by product test failures,inspection failures and customer complaints. Review product test failures, inspection failures andcustomer complaints to see if corrective actions were initiated.
核對(duì)工廠的糾錯(cuò)標(biāo)準(zhǔn)操作流程文件及糾錯(cuò)記錄。
驗(yàn)證糾錯(cuò)行動(dòng)原因是否由測(cè)試失敗、檢驗(yàn)不合格和客戶投訴而采取的。
核對(duì)產(chǎn)品測(cè)試、檢驗(yàn)不合格和客戶投訴,驗(yàn)證是否啟動(dòng)了糾錯(cuò)系統(tǒng)。
糾正措施/補(bǔ)救行動(dòng)計(jì)劃
Do individual corrective action/remedial action records exist? 工廠是否有單獨(dú)的糾正、補(bǔ)救措施記錄?
Ask for the factory's corrective action records. Verify the factory is keeping these records and thatthese records are recording the minimum Target requirements for corrective action information aslisted above.
核對(duì)工廠的糾錯(cuò)記錄。
驗(yàn)證工廠妥善保管相應(yīng)糾錯(cuò)記錄并且列出的糾正措施符合Target對(duì)于糾錯(cuò)系統(tǒng)的最低要求。
糾正措施/補(bǔ)救行動(dòng)計(jì)劃
Are effective corrective actions/remedial actions taken andcompleted within an appropriate and defined time period?
工廠的糾正、補(bǔ)救措施是否在適當(dāng)?shù)暮鸵?guī)定的時(shí)間內(nèi)完成?
Review corrective action records. Verify the corrective actions are appropriate for the statedproblem. Verify corrective actions are being implemented timely and closed out within the timeframes specified in their corrective action SOP.
核對(duì)工廠的糾錯(cuò)記錄。
驗(yàn)證糾正措施是否適用于發(fā)現(xiàn)的問(wèn)題。
驗(yàn)證糾正措施實(shí)施的時(shí)效性符合糾錯(cuò)標(biāo)準(zhǔn)操作程序的規(guī)定。
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